Pneumatic Conveying Systems: Dense Phase
Proven Expertise: Our Turkey Dense Phase Solution for a Key Client
Mandate: The customer required a highly accurate dense phase solution delivering several powders at various capacities ranging from 9.2 to 28.3TPH.
Our solution: 8 Dust free Dense Phase Systems that pneumatically convey powder to day bins. Powder is then transferred downstream for weighing and batching for final recipe. Complete turnkey solution Equipped with load cells, bin vent filter, and bin activator for consistent flow.
Powders Handled: Sodium Sulphate, Soda Dense, Bright Calcite, Light Soda, Zeolite, Extd. Dolomite
Milestones:
✅ Highly accurate control philosophy to ensure delivery of optimum capacities across a wide range of demand.
✅ Extra line provisions for future growth
✅ Completely Automated system reducing manpower requirements
✅ Dust-free, hygienic environment
✅ Maintenance-free operation
✅ Improved product quality through gentle conveying
Pneumatic Conveying Systems: Dense Phase
The heart of the Scorpio Dense Phase Pneumatic Conveying System is the Dense Flo Vessel.
Our customers value our dense phase system for
✅ Lowest energy consumption per tonne due to our unique “twin-pulse” air knife system
✅ Dust free operation
✅ We can handle abrasive and friable materials
✅ Continuous or batch conveying
✅ Long-distance conveying
✅ Low conveying velocities ensure zero erosion
✅ No pipeline blockage
✅ Maintenance Free
✅ Ensure product integrity
What is Dense Phase Conveying?
Dense Phase is non suspension flow. Powder is filled inside a pressure vessel and pressurized with air or gas. Once a preset pressure is reached, the discharge valve opens, pushing the material to its destination. This method uses compressed air, requiring an air compressor.
Flow Modes: If the flow in your pipeline looks like this, you have achieved optimum dense flow.