Pneumatic Conveying Systems: Dense Phase

The heart of the Scorpio Dense Phase Pneumatic Conveying System is the Dense Flo Vessel.

Our customers value our dense phase system for

✅ Lowest energy consumption per ton due to our unique “twin-pulse” air knife system

✅ Dust free operation

We can handle abrasive, and friable materials

✅ Continuous or batch conveying

✅ Long-distance upto 1000m

Low conveying velocities ensure zero erosion

No pipeline blockage

Maintenance Free

Dense Phase is non suspension flow. Powder is filled inside a pressure vessel and pressurized with air or gas. Once a preset pressure is reached, the discharge valve opens, pushing the material to its destination. This method uses compressed air, requiring an air compressor. 

Flow Modes: If the flow in your pipeline looks like this, you have achieved optimum dense flow.

 

 

 A video of our experience in dense phase pneumatic conveying

Installation overview of an important client where we have delivered pneumatic conveying solutions 60 times over:

Mandate: The customer required a highly accurate dense phase solution delivering several powders at various capacities ranging from 9.2 to 28.3TPH. 

Our solution: 8 Dust free Dense Phase Systems that pneumatically convey powder to day bins. Powder is then transferred downstream for weighing and batching for final recipe. Complete turnkey solution Equipped with load cells, bin vent filter, and bin activator for consistent flow. 

Powders Handled: Sodium Sulphate, Soda Dense, Bright Calcite, Light Soda, Zeolite, Extd. Dolomite 

Milestones:

Highly accurate control philosophy to ensure delivery of optimum capacities across a wide range of demand.  

Extra line provisions for future growth  

Completely Automated system reducing manpower requirements

Dust-free, hygienic environment

Maintenance-free operation  

Improved product quality through gentle conveying 

 

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